Experimental investigation of axial-flow turbine performance using water and oil: effects of rotation speed, blade count, and oil pre-heating

Mays Subhi Sadeq, Muna S. Kassim

Abstract


This experimental research looks at the hydraulic performance and efficiency of axial-flow turbines under a range of operating situations, with an emphasis on comparing the impacts of water and oil as working fluids. Experiments were done with turbines that had 3, 4, and 5 blades at both low (100 rpm) and high (2000 rpm) speeds. We also looked at how oil pre-heating affects things by changing the oil temperature up to 98°C. The results reveal that oil improves the amount of mechanical power and head generated, especially at higher speeds and blade counts. However, it also increases the pressure drop since it is thicker. Pre-heating oil makes things work much better, and the 5-blade turbine design may get up to 37% better under the best circumstances. Moderate flow rates and higher oil temperatures provide the best hydraulic efficiency, which shows how important the qualities of the working fluid and the operating conditions are for turbine performance. These results provide useful advice on how to get the most performance out of turbines used in industrial energy recovery.


Received: 06 July 2025

Accepted: 11 August 2025

Published: 02 September 2025


Keywords


Axial-flow turbine; experimental study; hydraulic efficiency; blade count; oil pre-heating; mechanical power; pressure drop; water-oil comparison; industrial application.

Full Text:

PDF

References


C. M. Niebuhr, M. van Dijk, V. S. Neary, and J. N. Bhagwan, “A review of hydrokinetic turbines and enhancement techniques for canal installations: Technology, applicability and potential,” Renewable and Sustainable Energy Reviews, vol. 113, p. 109240, Oct. 2019, doi: 10.1016/j.rser.2019.06.047.

M. Bilgili, H. Bilirgen, A. Ozbek, F. Ekinci, and T. Demirdelen, “The role of hydropower installations for sustainable energy development in Turkey and the world,” Renew Energy, vol. 126, pp. 755–764, Oct. 2018, doi: 10.1016/j.renene.2018.03.089.

IPCC, “Global Warming of 1.5 oC,” 2020, Intergovernmental Panel on Climate Change. [Online]. Available: https://www.ipcc.ch/sr15/

NREL, “Renewable Electricity Futures Study | Energy Analysis | NREL,” 2018. [Online]. Available: https://www.nrel.gov/analysis/re-futures.html

M. J. Sale et al., “Opportunities for Energy Development in Water Conduits: A Report Prepared in Response to Section 7 of the Hydropower Regulatory Efficiency Act of 2013,” Oak Ridge, TN (United States), Sep. 2014. doi: 10.2172/1332065.

E. Quaranta, A. Bahreini, A. Riasi, and R. Revelli, “The Very Low Head Turbine for hydropower generation in existing hydraulic infrastructures: State of the art and future challenges,” Sustainable Energy Technologies and Assessments, vol. 51, p. 101924, Jun. 2022, doi: 10.1016/j.seta.2021.101924.

M. M. Kamal and R. P. Saini, “A review on modifications and performance assessment techniques in cross-flow hydrokinetic system,” Sustainable Energy Technologies and Assessments, vol. 51, 2022, doi: 10.1016/j.seta.2021.101933.

Y. Chu et al., “Systems Accounting for Carbon Emissions by Hydropower Plant,” Sustainability (Switzerland), vol. 14, no. 11, 2022, doi: 10.3390/su14116939.

M. Sood and S. K. Singal, “Development of hydrokinetic energy technology: A review,” 2019. doi: 10.1002/er.4529.

E. Quaranta, A. Bahreini, A. Riasi, and R. Revelli, “The Very Low Head Turbine for hydropower generation in existing hydraulic infrastructures: State of the art and future challenges,” Sustainable Energy Technologies and Assessments, vol. 51, p. 101924, Jun. 2022, doi: 10.1016/j.seta.2021.101924.

J. V. Akwa, H. A. Vielmo, and A. P. Petry, “A review on the performance of Savonius wind turbines,” 2012. doi: 10.1016/j.rser.2012.02.056.

G. Saini and R. P. Saini, “A computational investigation to analyze the effects of different rotor parameters on hybrid hydrokinetic turbine performance,” Ocean Engineering, vol. 199, 2020, doi: 10.1016/j.oceaneng.2020.107019.

T. Alam and M. T. Iqbal, “Design and Development of a Hybrid Vertical Axis Turbine,” in Canadian conference on electrical and computer engineering, Routledge, 2009, pp. 1178–1183.

A. S. Bahaj and L. E. Myers, “Fundamentals applicable to the utilisation of marine current turbines for energy production,” Renew Energy, vol. 28, no. 14, 2003, doi: 10.1016/S0960-1481(03)00103-4.

C. M. L. Song and M.-Z. Zhang, “Performance study for a novel vertical axis wind turbine based on simulation analysis,” in IEEE 14th International Conference on Networking, Sensing and Control (ICNSC), 2017, pp. 549–554.

S. J. Savonius, “Rotor adapted to be driven by wind or flowing water,” Patient, 1929.

A. S. Saad, I. I. El-Sharkawy, S. Ookawara, and M. Ahmed, “Performance enhancement of twisted-bladed Savonius vertical axis wind turbines,” Energy Convers Manag, vol. 209, 2020, doi: 10.1016/j.enconman.2020.112673.

A. Damak, Z. Driss, and M. S. Abid, “Experimental investigation of helical Savonius rotor with a twist of 180°,” Renew Energy, vol. 52, 2013, doi: 10.1016/j.renene.2012.10.043.

I. Ross and A. Altman, “Wind tunnel blockage corrections: Review and application to Savonius vertical-axis wind turbines,” Journal of Wind Engineering and Industrial Aerodynamics, vol. 99, no. 5, 2011, doi: 10.1016/j.jweia.2011.02.002.

R. E. Sheldahl, B. F. Blackwell, and L. V. Feltz, “WIND TUNNEL PERFORMANCE DATA FOR TWO- AND THREE-BUCKET SAVONIUS ROTORS.,” J Energy, vol. 2, no. 3, 1978, doi: 10.2514/3.47966.

M. H. Mohamed, G. Janiga, E. Pap, and D. Thèvenin, “Optimization of Savonius turbines using an obstacle shielding the returning blade,” Renew Energy, vol. 35, no. 11, 2010, doi: 10.1016/j.renene.2010.04.007.

U. K. Saha, S. Thotla, and D. Maity, “Optimum design configuration of Savonius rotor through wind tunnel experiments,” Journal of Wind Engineering and Industrial Aerodynamics, vol. 96, no. 8–9, 2008, doi: 10.1016/j.jweia.2008.03.005.

W. A. El-Askary, A. S. Saad, A. M. AbdelSalam, and I. M. Sakr, “Investigating the performance of a twisted modified Savonius rotor,” Journal of Wind Engineering and Industrial Aerodynamics, vol. 182, 2018, doi: 10.1016/j.jweia.2018.10.009.

M. Tartuferi, V. D’Alessandro, S. Montelpare, and R. Ricci, “Enhancement of savonius wind rotor aerodynamic performance: A computational study of new blade shapes and curtain systems,” Energy, vol. 79, no. C, 2015, doi: 10.1016/j.energy.2014.11.023.

K. Kacprzak, G. Liskiewicz, and K. Sobczak, “Numerical investigation of conventional and modified Savonius wind turbines,” Renew Energy, vol. 60, 2013, doi: 10.1016/j.renene.2013.06.009.

P. K. Talukdar, A. Sardar, V. Kulkarni, and U. K. Saha, “Parametric analysis of model Savonius hydrokinetic turbines through experimental and computational investigations,” Energy Convers Manag, vol. 158, 2018, doi: 10.1016/j.enconman.2017.12.011.

V. Uniyal, A. Karn, and V. P. Singh, “Parametric optimization of Archimedes screw turbine by response surface methodology and artificial neural networks,” Renewable Energy and Sustainable Development, vol. 10, no. 2, p. 306, Oct. 2024, doi: 10.21622/resd.2024.10.2.1008.

P. Dhiman, V. P. Singh, and A. Karn, “Experimental and computational analysis of air injection as a mitigation technique for silt erosion in hydro turbines,” Renewable Energy and Sustainable Development, vol. 10, no. 2, p. 345, Nov. 2024, doi: 10.21622/resd.2024.10.2.1054.

W. M. L. Monteiro, A. Sarmento, B. Semedo, A. Carvalho, T. Tavares, and J. A. L. Monteiro, “Utilizing maritime caves for wave energy: wells turbine performance and household power supply from cave-generated electricity,” Renewable Energy and Sustainable Development, vol. 10, no. 2, p. 384, Nov. 2024, doi: 10.21622/resd.2024.10.2.1019.




DOI: https://dx.doi.org/10.21622/resd.2025.11.2.1445

Refbacks

  • There are currently no refbacks.


Copyright (c) 2025 Mays Subhi Sadeq, Muna S. Kassim


Renewable Energy and Sustainable Development

E-ISSN: 2356-8569

P-ISSN: 2356-8518

 

Published by:

Academy Publishing Center (APC)

Arab Academy for Science, Technology and Maritime Transport (AASTMT)

Alexandria, Egypt

resd@aast.edu