Power density improvement due to Rotor Flux screens in an SRM with a higher number of Rotor Poles than Stator Poles

Ali A. Abdelaziz, Khaled H. Ahmed, Ahmed M. Massoud, Barry W. Williams

Abstract


This paper investigates the effect of rotor flux screens (conducting screens) on the performance of switched reluctance motors with a higher number of rotor poles than stator poles. A high number of rotor poles decreases the torque ripple, which is desirable for electric vehicle applications. The conducting screens fill the rotor interpolar gaps forming a cylindrical rotor hence alleviating the windage losses, especially effective at high speeds. The effect of conducting screen thickness and material electrical conductivity on current rise time, developed torque, and output power is studied. A procedure for calculating the effective value of unaligned inductance for screened motors using the flux tube method is presented. Finite element analysis results for different screen cases confirm the effectiveness of conducting screens in improving the torque, hence power capability, of switched reluctance motors.

 

Received: 11 January 2023

Accepted: 03 May 2023

Published: 30 May 2023


Keywords


Electric vehicles, Finite element analysis, Flux screens, Power density, Switched reluctance motor, Torque ripple

Full Text:

PDF

References


S. Habib, M. Khan, F. Abbas, L. Sang, M. Shahid, and H. Tang, ‘‘A comprehensive study of implemented international standards, technical challenges, impacts and prospects for electric vehicles,’’ IEEE Access, vol. 6 pp. 13866-13890, Mar. 2018.

Z. Yang, F. Shang, I. Brown and M. Krishnamurthy, ‘‘Comparative study of interior permanent magnet, induction and switched reluctance motor drives for EV and HEV applications,’’ IEEE Trans. Transp. Electr., vol. 1, no. 3, pp. 245-254 Oct. 2015.

M. Zaraoulia, M. Benbouzid, and D. Diallo, ‘‘Electric motor drive selection issues for HEV propulsion systems: A comparative study,’’ IEEE Trans. Veh. Technol., vol. 55, no. 6, pp. 1756-1764, Nov. 2006.

E. Bostanci, M. Moallem, A. Parsapour, and B. Fahimi, ‘‘Opportunities and challenges of switched reluctance motor drives for electric propulsion: A comparative study,’’ IEEE Trans. Transp. Electr., vol. 3, no. 1, pp. 58-75 Mar. 2017.

K. Rahman, B. Fahimi, G. Suresh, A. Rajarathnam, and M. Ehsani, ‘‘Advantages of switched reluctance motor applications to EV and HEV: Design and control issues,’’ IEEE Trans. Ind. Appl., vol. 36, no. 1, pp. 111-121 Jan. 2000.

S. Wang, Q. Zhan, Z. Ma and L. Zhou, ‘‘Implementation of a 50-KW four-phase switched reluctance motor drive system for hybrid electric vehicle,’’ IEEE Trans. Magn., vol. 41, no. 1, pp. 501-504, Jan. 2005.

A. Chiba, K. Kiyota, N. Hoshi, M. Takemoto, and S. Ogasawara, ‘‘Development of rare-earth-free SR motor with high torque density for hybrid vehicles,’’ IEEE Trans. Energy Convers., vol. 30, no. 1, pp. 175-182, Mar. 2015.

K. Kiyota, S. Nakano, and A. Chiba, ‘‘A fast calculation method of optimal ratio of outer diameter and axial length for torque improvement in switched reluctance motor,’’ IEEE Trans. Ind. Appl., vol. 54, no. 6, pp. 5802-5811, Dec. 2018.

A. Chiba, Y. Takano, M. Takeno, T. Imakawa, N. Hoshi, M. Takemoto, and S. Ogasawara, ‘‘Torque density and efficiency improvements of a switched reluctance motor without rare-earth material for hybrid vehicle,’’ IEEE Trans. Ind. Appl., vol. 47, no. 3, pp. 1240-1246, May 2011.

M. Takeno, A. Chiba, N. Hoshi, S. Ogasawara, M. Takemoto, and M. Azizur Rahman, ‘‘Test results and torque improvement of the 50-KW switched reluctance motor designed for hybrid electric vehicles,’’ IEEE Trans. Ind. Appl., vol. 48, no. 4, pp. 1327-1334, July 2012.

K. Kiyota, and A. Chiba, ‘‘Design of switched reluctance motor competitive to 60-kW IPMSM in third-generation hybrid electric vehicle,’’ IEEE Trans. Ind. Appl., vol. 48, no. 6, pp. 2303-2309, Dec. 2012.

K. Kiyota, T. Kakishima, and A. Chiba, ‘‘Comparison of test results and design stage prediction of switched reluctance motor competitive with 60-kW rare-earth PM motor,’’ IEEE Trans. Ind. Electron., vol. 61, no. 10, pp. 5712-5721, Oct. 2014.

J. Jiang, B. Bilgin, and A. Emadi, ‘‘Three-phase 24/16 switched reluctance machine for a hybrid electric powertrain,’’ IEEE Trans. Transport. Electrific. vol. 3, no. 1, pp. 76-85, Mar. 2017.

R. Krishnan, R. Arumugam, and J. Lindsay, ‘‘Design procedure for switched-reluctance motors,’’ IEEE Trans. Ind. Appl., vol. 24, no. 3, pp. 456-461, May 1988.

P. Desai, M. Krishnamurthy, N. Schofield, and A. Emadi, ‘‘Novel switched reluctance machine configuration with higher number of rotor poles than stator poles: Concept to implementation,’’ IEEE Trans. Ind. Electron., vol. 57, no. 2, pp. 649-659, Feb. 2010.

B. Bilgin, A. Emadi, and M. Krishnamurthy, ‘‘Design considerations for switched reluctance machines with a higher number of rotor poles,’’ IEEE Trans. Ind. Electron., vol. 59, no. 10, pp. 3745-3756, Oct. 2012.

B. Bilgin, A. Emadi, and M. Krishnamurthy, ‘‘Comprehensive evaluation of the dynamic performance of a 6/10 SRM for traction application in PHEVs,’’ IEEE Trans. Ind. Electron., vol. 60, no. 7, pp. 2564-2575, July 2013.

J. Lin, N. Schofield, and A. Emadi, ‘‘External-rotor 6-10 switched reluctance motor for an electric bicycle,’’ IEEE Trans. Transport. Electrific. vol. 1, no. 4, pp. 348-356, Dec. 2015.

J. Dang, J. Mayor, S. Semidey, R. Harley, T. Habetler, and J. Restrepro, ‘‘Practical considerations for the design and construction of

a high-speed SRM with a flux-bridge rotor,’’ IEEE Trans. Ind. Appl., vol. 51, no. 6, pp. 4515-4520, Dec. 2015.

K. Kiyota, T. Kakishima, A. Chiba, and M. Azizur Rahman, ‘‘Cylindrical rotor design for acoustic noise and windage loss reduction in switched reluctance motor for HEV applications,’’ IEEE Trans. Ind. Appl., vol. 52, no. 1, pp. 154-162, Feb. 2016.

X. Sun, K. Diao, G. Lei, Y. Guo, and J. Zhu, ‘‘Study on segmented-rotor switched reluctance motors with different rotor pole numbers for BSG system of hybrid electric vehicles,’’ IEEE Trans. Veh. Tech., vol. 68, no. 6, pp. 5537–5547, Apr. 2019.

Z. Xu, J. Liu, M. Kim, D. Lee, and J.W. Ahn, “Characteristics analysis and comparison of conventional and segmental rotor type 12/8 switched reluctance motors,” IEEE Trans. Ind. Appl., vol. 55, no. 3, pp. 3129–3136, May/Jun. 2019.

B. C. Mecrow, E. A. EI-Kharashi, J. W. Finch, and A. G. Jack, “Preliminary performance evaluation of switched reluctance motors with segmental rotors,” IEEE Trans. Energy Convers., vol. 19, no. 4, pp. 679–686, Dec. 2004.

B. C. Mecrow, J. W. Finch, E. A. EI-Kharashi, and A. G. Jack, “Switched reluctance motors with segmental rotors,” IEE Proc., Electr. Power Appl., vol. 149, no. 4, pp. 245–254, Jul. 2002.

A. Hutton, and T. Miller, ‘‘Use of flux screens in switched reluctance motors,’’ IEEE 4th international conf. on Electrical Machines and Drives, London, UK, Sep. 1989, pp. 312-316.

Y. Dessouky, B. Williams, and J. Fletcher, ‘‘Conducting screen utilization in switched reluctance motors,’’ IEEE Trans. Energy Convers., vol. 14, no. 4, pp. 946-951, Dec. 1999.

R. Hamdy, J. Fletcher, B. Williams, and S. Finney, ‘‘High-speed performance improvements of a two-phase switched reluctance machine utilizing rotor-conducting screens,’’ IEEE Trans. Energy Convers., vol. 17, no. 4, pp. 500-506, Dec. 2002.

M. Mahmoud, J. Fletcher, and B. Williams, ‘‘Evaluation of rotor conducting screens on the rotor of the single-phase switched reluctance machine,’’ IEEE 2nd international conf. on Power Electron., Machines and Drives, Edinburgh, UK, Mar. 2004, pp. 18-23.

R. Krishnan, Switched Reluctance Motor Drives: Modelling, Simulation, Analysis, Design and Applications. Boca Raton, FL, USA: CRC Press, 2001.

C. Pollock, B. Williams, ‘‘A unipolar converter for switched reluctance motor,’’ IEEE Trans. Ind. Appl., vol. 26, no. 2, pp. 222-228, Mar. 1990.

P. Materu, and R. Krishnan, ‘‘Analytical prediction of SRM inductance profile and steady-state average torque,’’ IEEE industry applications society annual meeting, Seattle, USA, Oct. 1990.

N. Sheth, and K. Rajagopal, ‘‘Calculation of the flux-linkage characteristics of a switched reluctance motor by flux tube method,’’ IEEE Trans. Magn., vol. 41, no. 10, pp. 4069-4071, Oct. 2005.




DOI: http://dx.doi.org/10.21622/resd.2023.09.1.011

Refbacks

  • There are currently no refbacks.


Copyright (c) 2023 Ali Abdelaziz, Khaled H. Ahmed, Ahmed M. Massoud, Barry W. Williams

Creative Commons License
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.


Renewable Energy and Sustainable Development

E-ISSN: 2356-8569

P-ISSN: 2356-8518

 

Published by:

Academy Publishing Center (APC)

Arab Academy for Science, Technology and Maritime Transport (AASTMT)

Alexandria, Egypt

resd@aast.edu